AS9100 Certified Manufacturing for Small Modular Reactors (SMRs) and Generation IV Infrastructure
De-risking the Nuclear Supply Chain: As the SMR industry races to power AI data centers, ForceBeyond bridges the gap between design and deployment. We deliver AS9100-certified, “safety-critical” precision components—from reactor internals to high-pressure valves—ensuring your Clean Firm Power projects meet the highest standards of reliability and traceability.
As Big Tech and global utilities pivot toward carbon-free, “always-on” power, ForceBeyond delivers the mission-critical hardware required for the nuclear renaissance. We are a premier contract manufacturer specializing in the investment casting, forging, and precision machining of high-temperature superalloy parts for Small Modular Reactors (SMRs) and advanced nuclear cooling systems. Our AS9100-certified facility ensures the rigorous traceability and zero-defect quality essential for nuclear-grade applications.
Powering AI Infrastructure with Nuclear Microgrids
The energy landscape is defined by the integration of dedicated SMR units directly into data center campuses. These Nuclear Microgrids bypass grid constraints to provide gigawatt-scale, emission-free power for AI clusters. ForceBeyond serves as a Tier 1.5 supplier, providing the structural and thermal components that enable safe, efficient reactor operation.
Strategic Solutions for Advanced Nuclear
- Small Modular Reactors (SMRs): Precision internals and flow control components for modular, factory-built reactor designs.
- Micro-Reactors: High-integrity castings and forgings for mobile and decentralized power units.
- Generation IV & Molten Salt: Superalloy components (Inconel 625/718) engineered for extreme corrosion resistance and thermal stability.
Mission-Critical Nuclear Components
We specialize in the complex geometries required for reactor internals, primary cooling loops, and Safety-Related hardware.
| Component Category | Application | Material Expertise |
|---|---|---|
| Reactor Internals | Control Rod Drive Mechanism (CRDM) housings, Fuel Spacers, Grid Plates | Inconel 718, Stainless 316L |
| Flow Control & Valves | Forged Valve Bodies, Steam Isolation Valves, Main Steamline Components | Hastelloy X, Duplex Steel |
| Pressure Boundary | Reactor Pressure Vessel (RPV) Forged Rings, Flanges, Manway Covers | SA508 Gr.3, Inconel 625 |
| Pump Components | Precision Machined Impellers, Canned Motor Pump Housings | Titanium, Super Duplex |
Nuclear-Grade Material Expertise
SMRs operate under extreme conditions. We maintain a robust supply chain for certified nuclear-grade materials:
- Inconel 718, Inconel 625, Hastelloy X (for high-temp & corrosion resistance).
- 316L, 304L (Nuclear Grade with low cobalt content).
- Specialty Alloys: Zirconium, Monel, Duplex 2205 (for primary loop cooling systems).
To maintain the strict safety standards of the nuclear industry, we utilize Vacuum Precision Casting to ensure the metallurgical purity and zero-porosity integrity required for primary loop components and reactor internals.
Why AS9100 Certification Matters for Nuclear Reliability
While ISO 9001 is a baseline, our AS9100 certification provides the rigorous risk management and configuration control required for the nuclear sector. Our quality management system aligns with the NQA-1 (Nuclear Quality Assurance) framework to ensure:
- Absolute Traceability: Unbroken material pedigree from the raw melt to the final machined part.
- Risk-Based Manufacturing: Proactive identification of potential failure points in complex investment castings.
- Critical Tolerances: Ability to maintain ultra-tight tolerances (±0.0005”) on difficult-to-machine superalloys.
- Audit-Ready Documentation: Comprehensive data packages including NDT (X-ray, FPI) and CMM verification reports.
Contract Manufacturing for the Future of Energy
ForceBeyond reduces the supply chain risk for SMR developers by providing a vertically integrated manufacturing solution:
- Investment Casting: Vacuum casting of nickel-based alloys to create “near-net shape” complex internals.
- Forging: High-integrity seamless rolled rings and closed-die forgings for pressure vessels.
- Precision CNC Machining: Advanced 5-axis milling and turning for high-pressure reactor components.
- Rapid Prototyping: Support for “First-of-a-Kind” (FOAK) SMR components to accelerate design-to-deployment cycles.
- Testing & Validation: Rigorous inspection protocols, including X-ray, FPI, and CMM verification.
Frequently Asked Questions
Q: What materials does ForceBeyond use for SMR components?
A: We work with high-performance alloys including Inconel 718, Inconel 625, Hastelloy X, and various grades of Duplex Stainless Steel. These materials are chosen for their exceptional resistance to radiation-induced swelling, high temperatures, and corrosive cooling media.
Q: Can ForceBeyond support the prototype phase of new reactor designs?
A: Yes. Our manufacturing processes are governed by an AS9100D quality system, which meets and exceeds the traceability and risk management requirements of many nuclear applications. We are equipped to provide the rigorous documentation and NDT verification required for Safety-Related components.