ForceBeyond provides custom precision CNC machining services for complex metal components requiring controlled dimensions, repeatable geometry, and documented inspection. Capabilities include 5-axis CNC milling and multi-axis turning, precision turning, mill-turn machining, Swiss machining, EDM, grinding, and coordinated secondary operations.
Projects may begin with solid billet or bar stock, or with near-net-shape castings and forgings. ForceBeyond coordinates machining, heat treatment, surface finishing, inspection, assembly, and logistics through an integrated manufacturing network serving aerospace, energy, medical, automotive, fluid-control, and industrial-equipment applications.
The most appropriate machining process depends on part geometry, material, feature accessibility, production volume, tolerance stack-up, surface finish, and inspection requirements. The values below are representative process guidelines rather than universal guarantees.
| Machining Process | Typical Applications | Indicative Capability |
|---|---|---|
| 5-Axis CNC Milling | Complex contours, undercuts, multi-face features, housings, impellers, turbine components, and aerospace brackets. | Feature tolerances may approach ±0.0002 in (0.005 mm), subject to geometry, material, feature size, and measurement method. |
| Precision CNC Turning | Shafts, sleeves, valve components, bearing journals, sealing diameters, grooves, bores, and threads. | Selected diameters may approach ±0.0001 in (0.0025 mm) under controlled conditions. |
| Mill-Turn and Swiss Machining | Complex cylindrical parts requiring turning, milling, drilling, cross-holes, flats, and threaded features in fewer setups. | Capability depends on diameter, length-to-diameter ratio, tooling access, material, and production volume. |
| Wire EDM and Precision Grinding | Hard materials, narrow slots, fine profiles, precision bores, flatness-critical surfaces, and finishing after heat treatment. | Specialized features may approach ±0.00005 in (0.001 mm), subject to process selection and inspection capability. |
Final tolerances and surface-finish requirements should be confirmed during drawing review. Excessively tight tolerances can increase tooling, inspection, cycle time, and cost without improving part function.
A manufacturability review evaluates the complete part rather than selecting a machine solely from the drawing title. Key considerations include:
ForceBeyond supports standard engineering metals and specializes in materials that require controlled cutting conditions, rigid workholding, and application-specific tooling.
| Material Category | Representative Alloys | Machining Considerations and Applications |
|---|---|---|
| Nickel-Based Superalloys | Inconel 718, Inconel 625, Hastelloy grades | High cutting forces, heat concentration, work hardening, and rapid tool wear. Common in turbines, hot-section hardware, energy systems, and corrosion-resistant flow components. |
| Titanium Alloys | Ti-6Al-4V Grade 5 and application-specific titanium grades | Low thermal conductivity and high chemical reactivity at the cutting edge require sharp tooling, controlled engagement, and effective coolant. Used in aerospace, medical, marine, and industrial applications. |
| Stainless and Duplex Steels | 316L, 17-4 PH, 2205, 2507 and related grades | Work hardening, chip control, and distortion must be managed. Typical applications include valves, pumps, fluid-control hardware, medical equipment, and oil-and-gas components. |
| Aluminum, Copper and Lead-Free Brass | Aerospace and industrial aluminum grades, C110 copper, C69300 lead-free brass | Applications include lightweight housings, thermal and electrical components, connectors, manifolds, and plumbing hardware. Tooling and parameters should be matched to burr, finish, and dimensional requirements. |
ForceBeyond’s Tier-1.5 manufacturing model coordinates raw-material selection, near-net-shape forming, machining, finishing, inspection, and logistics under one project-management and quality framework. This approach is intended to reduce supplier handoffs and improve accountability across the complete manufacturing route.
Precision machining is often one stage in a larger manufacturing route. ForceBeyond coordinates secondary operations that prepare components for assembly, testing, and delivery.
Inspection planning should match part function, tolerance risk, production volume, and customer requirements. Available quality and inspection support may include:
Learn more about ForceBeyond’s quality assurance and certifications and testing and inspection capabilities.
ForceBeyond supports custom machined components for demanding industrial and regulated applications:
Compared with conventional 3-axis machining, 5-axis CNC milling can reach multiple faces and complex features with fewer setups. Reducing re-fixturing can improve feature-to-feature alignment, shorten cycle time, and support complex geometries such as impellers, turbine components, housings, and contoured aerospace parts. Achievable accuracy depends on part geometry, material, tooling, machine condition, and inspection requirements.
Inconel 718 and titanium retain high strength during cutting, conduct heat poorly, and can accelerate tool wear. Inconel also work-hardens quickly, while titanium tends to concentrate heat near the cutting edge. Reliable machining requires rigid setups, suitable carbide or ceramic tooling, controlled feeds and speeds, effective chip evacuation, and high-pressure coolant where appropriate.
Yes. Depending on geometry, production volume, mechanical requirements, and material utilization, parts may be machined from solid billet or finished from near-net-shape castings and forgings. ForceBeyond coordinates machining allowances, datum strategy, heat treatment, inspection, and final finishing to reduce unnecessary stock removal and supplier handoffs.
Provide a 2D drawing and, when available, a 3D CAD model along with material grade, quantity, critical tolerances, GD&T requirements, surface-finish requirements, heat treatment, coating, inspection documentation, and delivery expectations. Identifying critical-to-quality features helps the engineering team review manufacturability and recommend an appropriate process route.
Send your drawing, CAD model, material grade, quantity, tolerance, finishing, and inspection requirements for an engineering review.
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