Precision Aerospace Part Manufacturing: Forging, Casting & 5-Axis Machiningghgfhs

ForceBeyond is a specialized contract manufacturing partner for high-performance aerospace parts. We bridge the gap between complex metallurgy and precision finishing, delivering build-to-print parts in nickel-based superalloys and titanium.

  • Integrated Solutions: Seamless transition from raw forging/casting to flight-ready finish.
  • Material Expertise: Specialists in Inconel 718, 625, Waspaloy, and Titanium Grade 5.
  • Mission-Critical Reliability: Engineered for the “Hot Section” and structural airframe components.

View RFQ Checklist

Our Core Aerospace Part Manufacturing Expertise

High-Performance Superalloy Forging & Machining

For aerospace parts requiring maximum structural integrity and fatigue life, our forging process provides superior directional grain flow. We manage the entire lifecycle, taking high-stress parts from the initial forge through to precision CNC finishing.

  • Process Advantage: Eliminates internal porosity and maximizes mechanical toughness.
  • Materials: Inconel 718, Waspaloy, Rene 41.
  • Typical Parts: Turbine disks, engine shafts, compressor rotors, and structural mounts.

Vacuum Investment Casting & Machining

For intricate, near-net-shape parts that must withstand extreme thermal environments, we provide vacuum investment casting for reactive metals and superalloys.

  • Process Advantage: Complex internal geometries with reduced material waste (Low Buy-to-Fly ratio).
  • Materials: Titanium (Grade 5, CP), Inconel 625, Rene 80, Mar-M-509.
  • Typical Parts: Turbine blades, vanes, housings, manifolds, and pump bodies.

Advanced 5-Axis Precision Machining

We specialize in the machining of Difficult-to-Cut (DTC) aerospace alloys. Our facility is equipped to handle the unique work-hardening characteristics of forged and cast superalloys, ensuring sub-micron tolerances.

  • Capabilities: 5-axis CNC milling, high-precision turning, and EDM.
  • Focus: Preserving metallurgical integrity during the finishing stage.

The ForceBeyond Advantage: Vertically Integrated Contract Manufacturing

Why manage multiple vendors? ForceBeyond handles the entire part lifecycle. By managing the transition from casting/forging to machining under one quality system, we reduce lead times and eliminate logistical risks for our Tier 1 and Tier 2 partners.

  • Quality First: ISO 9001:2015 certified with rigorous NDT and CMM inspection.
  • Build-to-Print: Dedicated to reproducing your engineering specifications with 100% repeatability.
  • Global Capacity: Scalable production for both prototyping and high-volume part contracts.

📋 Aerospace Part Request for Quote (RFQ) Checklist

To ensure the most accurate quote for your contract manufacturing project, please include the following in your submission:

  • Technical Drawings: 2D (PDF/TIFF) with GD&T tolerances and 3D CAD files (STEP/IGES).
  • Material Specifications: Specific alloy grade (e.g., Ti-6Al-4V) and required heat treatment.
  • Manufacturing Route: Specify if the part is Forged + Machined or Cast + Machined.
  • Quantity: Annual volume and expected lot sizes.
  • Compliance/Certifications: Required documentation (CoC, MTR, FPI/X-ray reports).

Ready to start? Email your RFQ package to our specialists.